AirFiller® air cushions and mats are modern solutions for securing shipments, designed for effective void-filling, stabilization, and product wrapping during transport. The air void-fill system protects goods against shocks and damage while optimizing packaging costs.

The products are made of 100% PCR (Post-Consumer Recycled) film, making them an environmentally responsible choice for companies looking to limit the use of virgin plastic and reduce their carbon footprint.

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Why AirFiller® air cushions and mats?

AirFiller® air cushions and mats were created for daily packing because they:

• effectively fill empty spaces in the carton,
• stabilize and cushion products during transport,
• perfectly wrap products, protecting them from shocks,
• are lightweight and do not increase the weight of the shipment,
• enable filler production exactly when it is needed,
• support an ecological approach to packaging thanks to PCR film,
• are compatible with Orla® air systems.

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Key Features and Specifications

• Material – PCR Recycled Film

AirFiller® cushions and mats are produced from:

• PCR film made of 100% recycled materials,
• recyclable material,
• lightweight yet durable plastic that provides effective cushioning.

• Air Cushions – Variants and Dimensions

Available cushion sizes (depending on the variant):

• 200 × 100 mm,
• 200 × 150 mm,
• 200 × 200 mm,
• 300 × 200 mm,
• roll length: 1000 meters,
• perforation for quick tearing of individual cushions.

• Air Mats – Product Protection and Wrapping

AirFiller® air mats are designed for wrapping and cushioning products, especially those requiring additional surface protection.

• roll length: 500 meters,
• mat width: 40 cm,
• various structures and shapes, including:
  • double cushions,
  • air tubes,
  • bubble structures.

Thanks to their diverse design, the mats:

• absorb shocks perfectly,
• precisely conform to the shape of the product,
• effectively replace traditional bubble wrap.

• High Material Efficiency

Long roll lengths for both cushions and mats:

• reduce the frequency of material replacement,
• increase operator efficiency,
• lower operational costs.

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System Compatibility and Integration

AirFiller® air cushions and mats are fully compatible with Orla® air systems:

• AirFillerPRO®
• AirFillerPLUS®
• AirFillerONE®

This allows for a flexible adjustment of the solution to the scale and nature of your packaging processes.

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Comprehensive Benefits

• Effective Product Protection

Cushioning, stabilization, and surface protection.

• Wrapping Without Virgin Plastic

An alternative to traditional bubble wrap.

• Ecological Packaging

PCR film supporting sustainable development.

• Cost Efficiency

Optimal material consumption and long winding lengths.

• Operational Flexibility

On-site filler production without the need for storage.

• Versatility of Applications

Filling, stabilization, and wrapping in one system.

• Systemic Consistency

Full compatibility with Orla® devices.

• Lower Shipment Weight

No significant impact on transport costs.

• Orla® Brand Support

Proven systems and a developing distribution network in Europe.

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Orla® – Complete Air Void-Fill Systems

Orla® designs and delivers modern packaging systems that combine efficiency, simplicity, and environmental responsibility.

AirFiller® air cushions and mats are the solution for companies that want to pack faster, safer, and more ecologically, without compromises in quality or cost.