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  • Customized Solutions and Integrations

ORLA® Custom Air Systems Integration - Custom Air Systems Integration

ORLA® Custom Air Systems Integration is a custom-designed system solution that integrates ORLA® air systems into the customer’s existing warehouse infrastructure.

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ORLA® Individual Air System Integration

The goal of the integration is maximum operator ergonomics combined with minimal warehouse space utilization.

Designed for Real-World Warehouse Conditions

Each integration begins with an analysis of:

  • warehouse layout,
  • material flow,
  • packing stations,
  • available space and technical constraints.

Based on this, we design a complete air filler production and distribution system, fully tailored to actual operational conditions.

Scope of ORLA® Integration

As part of individual integrations, ORLA® is responsible for:

  • selection of the appropriate AirFiller system,
  • design of the entire workstation layout or packing line,
  • integration of photoelectric sensors and level sensors,
  • automatic triggering of filler production,
  • integration of elevators, feeders, and guides,
  • optimization of operator ergonomics,
  • reduction of unnecessary movements and downtime.

Each element of the system is designed as part of a cohesive solution, rather than a separate component.

Automation and Flow Control

Individual integrations enable:

  • automatic replenishment of filler at packing stations,
  • material level control using photoelectric sensors,
  • synchronized operation of production and distribution systems.

As a result, the operator has continuous access to the filler without the need for manual process control.

Ergonomics and Space Savings

When designing ORLA® integrations, our priorities are:

  • ergonomic working position for the operator,
  • reduction of idle movements,
  • shortening of packing time,
  • maximum utilization of available space.

Systems can be:

  • mounted above workstations,
  • integrated with racking structures,
  • routed vertically (e.g., using elevators),
  • adapted for operation in narrow aisles.

Full Project Responsibility

ORLA® is responsible for:

  • system concept,
  • technical design,
  • component selection,
  • total solution pricing,
  • preparation of the system for partner implementation.

This ensures the customer receives one, cohesive solution instead of a collection of independent devices.

Typical Applications

  • logistics centers and fulfillment,
  • high-turnover e-commerce warehouses,
  • packing lines with limited space,
  • facilities requiring high workplace ergonomics.

The ORLA® Approach

ORLA® designs individual integrations as long-term systems, ready to scale alongside the growth of the customer's operations.

Each solution is created in close cooperation with partners and end-users, with a focus on efficiency, ergonomics, and optimal warehouse space utilization.